The Ceramic Super Intalox Saddle is a highly efficient and durable packing solution used in various industrial applications. Designed to optimize mass transfer and provide excellent structural integrity, this saddle is ideal for industries requiring reliable performance and superior performance in challenging conditions.
PRODUCT NAME | SIZE | SURFACE AREA M2/M3 | VOID SPACE % | NO OF PIECES/M3 +/-10% |
SUPER SADDLE | 25 MM | 235 | 78 | 37,000 |
SUPER SADDLE | 50 MM | 130 | 81 | 8000 |
SUPER SADDLE | 75 MM | 117 | 83 | 2500 |
If you are looking for a trusted ceramic super intalox saddle manufacturer in India, we produce high-performance ceramic intalox saddle packing designed for distillation, absorption, stripping, and scrubbing towers across a wide range of industries. Our ceramic super intalox saddles deliver superior mass transfer efficiency, lower pressure drop, and outstanding chemical resistance, making them the preferred tower packing choice for chemical engineers and plant operators who demand consistent column performance.
A ceramic super intalox saddle is an improved version of the traditional Intalox saddle. It features a more refined curved geometry with a smoother profile and optimized curvature that prevents saddles from nesting tightly together. This open packing arrangement creates a more uniform bed with better void space and improved gas-liquid contact throughout the column.
Compared to standard Berl saddles or Intalox saddles, the super intalox design achieves a higher surface area-to-volume ratio, lower pressure drop, and better liquid distribution, all within the same column volume. These improvements translate directly into better separation results or the ability to process higher throughput with the same column size.
This product is suitable for:
The key problem this product solves is underperforming packed towers. When packing media has poor geometry, excessive nesting, or uneven liquid distribution, mass transfer efficiency drops and the column fails to meet its design targets. Ceramic super intalox saddle packing corrects these issues by promoting open, even packing beds with excellent wetting and flow characteristics.
Ceramic random packing saddles of the super intalox type are used across a broad spectrum of industries wherever gas-liquid or vapor-liquid contact is required inside a packed column or tower:
Step 1: Requirement Review and Technical Consultation You share your column specifications including tower diameter, operating temperature, chemical environment, and required separation performance. Our technical team reviews the data and recommends the appropriate super intalox saddle size, ceramic grade, and estimated quantity for your application.
Step 2: Manufacturing We produce ceramic super intalox saddles at our manufacturing facility in Mandsaur, India. Raw ceramic materials are carefully selected, mixed, and shaped using forming processes that replicate the precise super intalox geometry. Formed pieces are fired in high-temperature kilns under controlled conditions to develop full ceramic density, strength, and chemical resistance.
Step 3: Quality Inspection and Testing Every production batch undergoes dimensional verification, crush strength testing, water absorption measurement, and visual inspection for surface defects. Pieces that do not meet our quality specifications are removed before packaging. We document all test results for traceability.
Step 4: Packaging and Export Documentation Approved saddles are packed in woven bags, jumbo bags, or wooden crates depending on order quantity and destination requirements. For international orders, we prepare a complete export documentation package including commercial invoice, packing list, Certificate of Analysis, and test reports.
Step 5: Delivery and After-Sales Assistance We coordinate with freight partners for reliable domestic and international delivery. Our team remains available after delivery to assist with installation guidance, column loading advice, and any technical questions related to your application.
We are a specialist ceramic super intalox saddle supplier based in Mandsaur, India, with a track record of supplying high-quality industrial ceramic random packing to clients across India and international markets.
Chemical Processing
Petrochemical Industry
Wastewater Treatment
Air Scrubbing Systems
Heat Exchangers and Cooling Towers
At MBC Tower, we provide high-quality Ceramic Super Intalox Saddles with unmatched reliability and performance. Our commitment to excellence, coupled with our customer-centric approach, ensures that you receive only the best solutions tailored to your industrial needs.
We are a specialist ceramic super intalox saddle supplier based in Mandsaur, India, with a track record of supplying high-quality industrial ceramic random packing to clients across India and international markets.
Ceramic Super Intalox Saddle is a high-performance tower packing material designed to improve gas-liquid contact, enhance mass transfer efficiency, and provide durability in chemical and petrochemical industrial applications.
They are used in distillation, absorption, scrubbing, and stripping processes to improve separation efficiency and ensure reliable performance in packed columns across various industrial sectors.
They offer high chemical resistance, thermal stability, low pressure drop, high strength, and long service life, making them ideal for harsh industrial environments and high-performance processing systems.
They are typically made from high-quality porcelain or alumina-based ceramic materials, offering excellent resistance to heat, corrosion, and chemical attack in demanding industrial environments.
Their unique shape increases surface area, enhances gas-liquid interaction, reduces channeling, and ensures uniform distribution, resulting in improved mass transfer and better overall process efficiency.
They are widely used in chemical plants, petrochemical refineries, fertilizer industries, and environmental systems for separation, purification, and heat transfer processes in industrial operations.
Yes, they can withstand temperatures above 1000°C, maintaining structural integrity and performance in extreme heat conditions within industrial processing systems.
They provide excellent resistance to acids, alkalis, and solvents, making them suitable for highly corrosive environments such as acid plants and chemical processing industries.
Yes, their open and optimized structure allows smooth fluid flow, reducing pressure drop and improving energy efficiency in industrial packed column operations.
They require minimal maintenance due to their durability, corrosion resistance, and long lifespan, helping reduce operational costs and downtime in industrial systems.
